Amar Malhi

Projects

NASA L'SPACE · R.E.D. Rover

312-page preliminary design review (May–Aug 2025) for Team R.E.D. — Cerberus Fossae Mars rover concept with isotope analysis, ice extraction, and water-quality assessment; Olympus Mons / Pangboche Crater listed only as secondary science visit concepts.

May 2025 — Aug 2025

My Role & Contributions

  • Mechanical engineer on chassis, suspension, payload-mount integration, and mechanical subsystem verification planning.
  • Closed mechanical design near 85.9 kg against a 150 kg MECH allocation and coordinated payload placement within mass and clearance requirements.
  • Risk owner for mechanical risks spanning mass redistribution, structural integrity, icy-terrain mobility, payload misalignment, and launch loads.
  • Authored mechanical requirements / verification content and payload-integration sections contributing to the 312-page PDR (May–Aug 2025 design cycle).

Mission Overview

  • Primary landing / operations region: Cerberus Fossae.
  • Secondary science visit concepts only: Olympus Mons and Pangboche Crater.
  • 6-wheel rocker-bogie mobility — Ti-6Al-4V chassis (25 kg), Al 7075-T7351 wheels (30 kg), rocker-bogie suspension (15 kg).
  • Integrated payload: dual TDLS spectrometers, TRIDENT ice drill (1 m depth), and Water Quality Analyzer.
  • 15 kg, 0.5 m cube ride-along atmospheric sensor (distinct from the 25 kg chassis mass line).
  • Team of 18+ students across mechanical, power, CDH, thermal, payload, and programmatic subsystems.

Top-Level Mission Requirements

RequirementValueStatus
Total spacecraft mass≤ 200 kgMet
Spacecraft envelope≤ 2.5 × 2.5 × 2.5 mMet
Mission cost≤ $450MMet
Mechanical subsystem allocation≤ 150 kgMet (~85.9 kg)
Mission success probability≥ 50%Met
Integration readinessKSC · Oct 1, 2029Planned

Subsystem Mass / Power / Envelope

SubsystemMassEnvelopePeak Power
Mechanical85.9 kg1.4 × 1.2 × 0.85 m308.6 W
Payload29.65 kg0.33 × 0.23 × 1.807 m225 W
Thermal37 kg32.5 m² radiator area224.8 W
Power15 kg2 × 2 × 0.005 m (arrays)5 W
CDH3 kg0.25 × 0.25 × 0.3 m21.5 W
Ride-along atmospheric sensor15 kg0.5 m cube external mount

CDH, thermal, and most power hardware are packaged inside the mechanical envelope. Solar arrays span the full 2 × 2 m deck above the chassis. MECH-1.6 specifies a 15 kg, 0.5 m cube ride-along payload (distinct from the 25 kg chassis mass line item).

Mechanical Subassembly Breakdown

ItemMassEnvelopePeak PowerTRL
Chassis & brackets (Ti-6Al-4V)25 kg1.4 × 1.2 × 0.25 m0 W6
Wheels × 6 (Al 7075-T7351 heritage sizing)30 kgØ 0.50 m × 0.20 m0 W5
Rocker-bogie suspension15 kg1.05 m wheelbase0 W6
Hub motors × 46 kgØ 0.12 m300 W6
Ride-along payload mount5 kg0.6 m arm reach< 1 W5
Dust mitigation (MoS₂ seals)4 kgLocal0 W5
Navcam + Hazcam0.93 kgFlight heritage form factor8.6 W6
Mechanical total~85.9 kg308.6 W5

Payload & Science Instruments

InstrumentFunctionKey Performance
TDLS (×2)Oxygen & hydrogen isotope spectroscopy0.002 cm⁻¹ MIR resolution · 0.05 nm UV · ≤ 4 µL sample
TRIDENT Ice DrillSubsurface ice & regolith extraction1 m depth · ≥ 85% recovery · 200 W per cycle
Water Quality AnalyzerChemical & physical water assessmentpH ± 0.1 · conductivity 300–1000 µS/cm · 0–1000 NTU
Ride-along atmospheric sensorExternal science package15 kg · 0.5 m cube · ≥ 0.75 m EMI/vibration standoff

Sample flow: TRIDENT extracts material → heated handling melts ice → water routed to TDLS and WQA. Instruments require ≥ 0.75 m standoff from mobility systems, antennas, and power regulation units.

Mechanical & Mobility Requirements

ReqRequirementVerification
MECH-1.1Traverse mixed ice–rock terrain; surmount 0.25 m obstaclesAnalysis
MECH-1.1.1≥ 0.21 m ground clearance on 0.25 m slopesInspection
MECH-1.3No tip-over on ≤ 20° slopes; all wheels in contactAnalysis
MECH-1.2Structural materials rated −120 °C to +20 °CInspection
MECH-1.615 kg / 0.5 m cube ride-along mounting provisionsInspection
MECH-1.6.1Ride-along ≥ 0.75 m from EMI/vibration sourcesInspection

Drawing Package · 2 sheets

R.E.D. Rover

R.E.D._Rover_Drawing_1
R.E.D. Rover — engineering drawing R.E.D._Rover_Drawing_1

R.E.D. Rover — 3D Assembly

R.E.D._Rover_3D
R.E.D. Rover — 3D Assembly — engineering drawing R.E.D._Rover_3D